It started on a day when I was soldering some wires for a dc motor. I was working on top of a wooden table and from what I could remember, it was difficult to put the soldering iron in a place where It wouldn't burn on the table.
I was using a cut our lock as a base to rest the hot end of the soldering iron and prevent it from having contact with the table. The soldering iron would never sit in one place and slightly moving the table would cause it to fall of and leave burn marks on my makeshift table.
My father comes downstairs to look over what I was working on in the shop and he raises some concern about the unbalanced nature of my soldering iron. It was at that moment where I had an idea to make a stand for this soldering iron so it would stop falling over.
I remembered that I had some 18mm pipes laying around in the corner of the shop. I checked to see if that diameter was large enough for the metal end of the soldering iron and to my surprise, it was a perfect fit. The solder roll also was able to slide in quite nicely. Looking back at the cut down padlock I was using as a temporary stand, I had an idea to merge the pipe on top of the lock to get a solid base and a cover area for the metal half of the soldering iron.
I knew that the pipe would have to be about half of the entire length of the soldering iron and a bit extra so that I could bend and weld the pipe with the padlock
I measured out the pipe length to be 120mm and I added about 25mm more for the bend and weld area. I also cut out another pipe of 53mm with an addition of about 20mm on both sides for the stabilizer bracket in order to prevent the soldering iron from tipping over. I estimated a 45° bend with the 120mm pipe and a 70° bend for the 53mm stabilizer bracket. After I mocked everything up I used my stick welder to tack the pipes in place then fill in the flattened pipe contact points. Below is a 2D drawing of the soldering iron stand and i used Fusion 360 to model the stand. I should have made a model before I started working on this but I was already zoned in on this project and quite honestly I was being impatient.
Here is the 2D Print of the Soldering Iron stand I created on Fusion 360. I used my plastic measuring caliper to measure the lengths of the pipes.